Difference between revisions of "CNC Bender v10-20071030"

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(25px Automatic Cross Check for Module Configuration Files)
(25px Optimized for Win2000 or WinXP)
 
(37 intermediate revisions by one user not shown)
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[[image:cncbender_logo.jpg|400px]]
 
[[image:cncbender_logo.jpg|400px]]
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 +
__TOC__
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<br><br>
  
 
=CHANGES to CNC BENDER=
 
=CHANGES to CNC BENDER=
  
===[[image:Check.jpg|25px]] Conditional Carriage Cross Slide - Only if Clamp is Home ===
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<br><br>
  
If the clamp is closed, then carriage sliding AWAY from the dies is overridden. The new
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===[[image:Check.jpg|25px]] Conditional Carriage Cross Slide RETRACT - Only if DIES ARE RETRACTED ===
  
 +
If the clamp is closed, then carriage sliding AWAY from the dies is overridden.
 +
 +
The original command was inserted like this:
  
 
<pre>
 
<pre>
Line 12: Line 19:
 
</pre>
 
</pre>
  
 +
The new logic checks for both clamp and pressure die open before it will allow for the carriage to cross slide.  If either of these dies is not fully retracted, the AllCrossSlideHome is skipped:
  
<br><br>
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<pre>
 +
[IF] AND, input=Input_ClampIsHome_Begin, input=Input_PressureDieIsHome_Begin
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  [DISPLAY] Next Step: (Center Carriage) Home All Cross Slides
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  AllCrossSlidesHome = cto:6000
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  [DISPLAY] Completed: (Center Carriage) Home All Cross Slides
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[END]
 +
</pre>
  
===[[image:Check.jpg|25px]] Update to File Load User Window===
 
  
The File Load menu User Interface adjusted slightly in order to be more consistent with other CNC Bender menus.
+
This new logic allows for option combinations that were not possible before.  For example,  RECAPTURE and FEED AWAY FROM DIES can now be enabled together.
  
ORIGINAL:<br>
 
[[image:Cncbender_fileload.jpg|200px]]
 
<br>
 
<br>NEW this VERSION<br>
 
[[image:Cncbender_fileload_v10-20071003.jpg|400px]]
 
  
  
 
<br><br>
 
<br><br>
  
=CHANGES to CNC PROCESSOR=
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===[[image:Check.jpg|25px]] Changed a Range Error Message for Clarity===
  
CNC Processor is the program that directly controls the bender actuators.
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A range error message was changed by adding the RADIUS CHANGE information to help users find a solution this problem:
  
===[[image:Check.jpg|25px]] Disallow Jog Queuing When in Cycle Hold Mode===
 
  
CNC Bender no longer allows an operator to jog any axis or actuator if the [[Cycle Hold]] button is pressedThis mode is slightly different than [[Safe Mode Cycle Hold]], where the safety scanner area is entered.  When the safety scanner or mat is activated, the machine changes to a near [[Zero Energy State]] state.
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<table cellpadding="15">
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<tr><td width=5></td>
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<td width=300 bgcolor="#f0f0f0">
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<font size=5><b>Immediate Message</b><br><br></font>
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Range Error - According to the RADIUS CHANGE Interference Zone value in the TOOL page the Cross Slide Would Have Collided With The Pressure Die<b>If this is not the case, then adjust the RADIUS CHANGE Interference Zone value.</b>
 +
</td></tr></table>
  
[[Cycle Hold]] without stepping on the mat or safety scanner acts as a pause button without changing the bender into safe mode.
 
  
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===[[image:Check.jpg|25px]] Production Cycle Time Value===
  
<table cellpadding="35">
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The "Complete Cycle Time" is changed to "Production Cycle Time" and now provides the overall time from part to part.
<tr><td width=50></td>
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<td width=300 bgcolor="#f0f0f0">
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<font size=5>[[image:Gear_warning.jpg]] <b>SAFETY NOTE</b><br><br></font>
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<font size=3>'''Do not''' work in a bending machine when it is in regular [[Cycle Hold]] mode!<br><br>
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In regular Cycle Hold, the bender pauses, but all axes stay energized.<br><br>
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If the machine is power on and not in [[Safe Mode Cycle Hold]], then it is critical to keep hands out of the working area of the machine.  Always press the E-stop before working on the machine.
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</font></td></tr></table>
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+
  
 
<br><br>
 
<br><br>
  
===[[image:Check.jpg|25px]] Reduced CPU Usage When Idle===
 
[[image:Cncbender_cpuusage.jpg|left]]
 
CNC Processor required expanded CPU usage when the bender was powered down or in manual mode.  This had an effect of slowing the CNC Bender user interface.
 
  
Starting with this version, CNC Processor automatically reduces the load on the CPU when in either of these modes.
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===[[image:Check.jpg|25px]] New General Dynamic Option - PD Set Pressure ===
  
 +
If this option is enabled, then the PD Set Pressure Output Points are enabled using the new SetPDPressureOutputPoints command.
 +
 +
[[image:PD_set_Pressure_Output_Points_enable.jpg]]
  
 
<br><br>
 
<br><br>
<br><br>
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 +
===[[image:Check.jpg|25px]] Changed Terminology===
 +
 
 +
The following terms are changed in CNC Bender user interface:
 +
 
 +
 
 +
<table cellpadding="15">
 +
<tr>
 +
<td></td>
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<td width=200 bgcolor="#b0c8fa"><b>ORIGINAL</b></td>
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<td width=200 bgcolor="#fae8b0"><b>NEW</b></td>
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</tr>
 +
 
 +
<tr>
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<td></td>
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<td bgcolor="#d3e0f7">In Low Level<br><b>Tangent to Collet Face</b></td>
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<td bgcolor="#f7ebc3">In Low Level<br><b>Machine Length</b></td>
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</tr>
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 +
<tr>
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<td></td>
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<td bgcolor="#d3e0f7">In Run Page<br><b>Complete Cycle Time</b></td>
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<td bgcolor="#f7ebc3">In Run Page<br><b>Production Cycle Time</b></td>
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</tr>
 +
 
 +
</table>
 +
 
 +
 
 +
<br><br><br>
 +
 
 +
=CHANGES to CNC PROCESSOR=
 +
 
 +
===[[image:Check.jpg|25px]] Optimized for Win2000 or WinXP===
 +
 
 +
This CNC Processor recognizes the current operating system and optimizes the loop for each operating system.
 +
 
 +
 
 
<br><br>
 
<br><br>
 
<br><br>
 
<br><br>
Line 67: Line 107:
 
[[image:Cncbender.jpg|100px|thumb|CNC Bender User Interface for ProControl]]
 
[[image:Cncbender.jpg|100px|thumb|CNC Bender User Interface for ProControl]]
 
If your operator station contains one of the versions listed below, then they can be upgraded through simple self-installation:
 
If your operator station contains one of the versions listed below, then they can be upgraded through simple self-installation:
 +
*[[CNC Bender v10-20071003]]
 
*[[CNC Bender v10-20070928]]
 
*[[CNC Bender v10-20070928]]
 
*[[CNC Bender v10-20070920]]
 
*[[CNC Bender v10-20070920]]
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[[image:Nav_down_green.png]][http://www.advancedtubular.com/cncbender/setup_cncbender_v10-20071003.exe| Download the setup file by clicking on this link.]<br>
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[[image:Nav_down_green.png]][http://www.advancedtubular.com/cncbender/setup_cncbender_v10-20071030.exe| Download the setup file by clicking on this link.]<br>
 
''This setup file requires a password to run.
 
''This setup file requires a password to run.
 
Please contact [[John Esralian]] for upgrade prices and  password information.''
 
Please contact [[John Esralian]] for upgrade prices and  password information.''

Latest revision as of 19:03, 3 November 2007

Cncbender logo.jpg

Contents




CHANGES to CNC BENDER



Check.jpg Conditional Carriage Cross Slide RETRACT - Only if DIES ARE RETRACTED

If the clamp is closed, then carriage sliding AWAY from the dies is overridden.

The original command was inserted like this:

AllCrossSlidesAdvance = cto:6000

The new logic checks for both clamp and pressure die open before it will allow for the carriage to cross slide. If either of these dies is not fully retracted, the AllCrossSlideHome is skipped:

[IF] AND, input=Input_ClampIsHome_Begin, input=Input_PressureDieIsHome_Begin
  [DISPLAY] Next Step: (Center Carriage) Home All Cross Slides
  AllCrossSlidesHome = cto:6000
  [DISPLAY] Completed: (Center Carriage) Home All Cross Slides
[END]


This new logic allows for option combinations that were not possible before. For example, RECAPTURE and FEED AWAY FROM DIES can now be enabled together.




Check.jpg Changed a Range Error Message for Clarity

A range error message was changed by adding the RADIUS CHANGE information to help users find a solution this problem:


Immediate Message

Range Error - According to the RADIUS CHANGE Interference Zone value in the TOOL page the Cross Slide Would Have Collided With The Pressure Die. If this is not the case, then adjust the RADIUS CHANGE Interference Zone value.


Check.jpg Production Cycle Time Value

The "Complete Cycle Time" is changed to "Production Cycle Time" and now provides the overall time from part to part.




Check.jpg New General Dynamic Option - PD Set Pressure

If this option is enabled, then the PD Set Pressure Output Points are enabled using the new SetPDPressureOutputPoints command.

PD set Pressure Output Points enable.jpg



Check.jpg Changed Terminology

The following terms are changed in CNC Bender user interface:


ORIGINAL NEW
In Low Level
Tangent to Collet Face
In Low Level
Machine Length
In Run Page
Complete Cycle Time
In Run Page
Production Cycle Time





CHANGES to CNC PROCESSOR

Check.jpg Optimized for Win2000 or WinXP

This CNC Processor recognizes the current operating system and optimizes the loop for each operating system.








How to UPGRADE

CNC Bender User Interface for ProControl

If your operator station contains one of the versions listed below, then they can be upgraded through simple self-installation:



See our CNC Bender Upgrade Policy page for details regarding the charges for the upgrade software.


Nav down green.pngDownload the setup file by clicking on this link.
This setup file requires a password to run. Please contact John Esralian for upgrade prices and password information.

For instructions on how to install the file see: How to Install a CNC Bender Upgrade