Difference between revisions of "VTube STAR SVNet Bender Communications"

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(Network Protocol)
(STEP 11 - REPEAT STEPS 1 THROUGH 10)
 
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The protocol used is called "STAR SVNet" and runs through a standard network connection - wired or wireless.<br><br>
 
 
[[VTube-STEP]] and [[VTube-LASER]] use a modified Supravision Network protocol to send new part data and bender part corrections to STAR EVO benders.<br><br>
 
[[VTube-STEP]] and [[VTube-LASER]] use a modified Supravision Network protocol to send new part data and bender part corrections to STAR EVO benders.<br><br>
 
+
We call the protocol "STAR SVNet". It runs through a standard network connection - wired or wireless.<br><br>
 
</td>
 
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<br><br><br>
 
<br><br><br>
  
===STEP 2: Setup the Benderlink Network Grid for HERBER MES Protocol===
+
===STEP 2: Setup the Benderlink Network Grid for STAR SVNet Protocol===
 
<table cellpadding=10 width=1100>
 
<table cellpadding=10 width=1100>
 
<tr valign=top>
 
<tr valign=top>
 
<td width=500>
 
<td width=500>
#Choose an unused row in the grid for a new HERBER bender setup.<br><br>
+
#Choose an unused row in the grid for a new STAR bender setup.<br><br>
 
#Assign a bender name that will help operators identify which bender this is.  This text will be displayed at the top of the Bender Setup menu.<br><br>
 
#Assign a bender name that will help operators identify which bender this is.  This text will be displayed at the top of the Bender Setup menu.<br><br>
#Assign the HERBER MES+SOL protocol.<br><br>
+
#Assign the STAR SVNet protocol.<br><br>
#Enter the path to the shared drive or folder in the NetPath field. This path should point to the HERBER folder that will receive MES files from VTube. (The value shown on the screen is only an example.)<br><br>
+
#Enter the path to the shared drive or folder in the NetPath field. This path should point to the network folder that will receive Supravision files from VTube. (The value shown on the screen is only an example.)<br><br>
 
#Enter the IP address in the PING IP ADDRESS field if it is a fixed field. (This is not required. It allows VTube to ping the address to see if the network location is active before trying to open communications.)<br><br>
 
#Enter the IP address in the PING IP ADDRESS field if it is a fixed field. (This is not required. It allows VTube to ping the address to see if the network location is active before trying to open communications.)<br><br>
#If the HERBER rotates the Clockwise positive, then select YES in the CW Rotation Positive cell.<br><br>
+
#If the STAR bender rotates the check/collet Clockwise positive, then select YES in the CW Rotation Positive cell.<br><br>
 
#Press Close to save the settings.  VTube will save these values to a persistent configuration file that will not change unless you change them in this grid.
 
#Press Close to save the settings.  VTube will save these values to a persistent configuration file that will not change unless you change them in this grid.
  
 
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<td width=300>
 
<td width=300>
[[image:vtl_benderlink_herber.png|700px]]
+
[[image:vtl_2.9.11_benderlink setup for STAR.png|700px]]
 
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</td>
 
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<br><br>
 
<br><br>
  
=[[image:vtube-laser_logo_1.96.png|200px]] How to SEND CORRECTION Data to the HERBER Control from VTube-LASER=
+
=[[image:vtube-laser_logo_1.96.png|200px]] How to SEND CORRECTION Data to the STAR Control from VTube-LASER=
  
 
===STEP 1 - Bend the Tube===
 
===STEP 1 - Bend the Tube===
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<tr valign=top>
 
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<td width=300>
Bend the tube in the HERBER bender.<br><br>
+
Bend the tube in the STAR bender.<br><br>
 
<td>
 
<td>
[[image:HERBER Control Station.png|200px]] [[image:herber bender large tube bending.png|400px]]
+
[[image:STAR EVO Bender 2.png|700px]]
 
</td>
 
</td>
 
</tr>
 
</tr>
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<td>
 
<td>
[[image:Vtube-imc screen romer arm.png|500px]]<br><br>
+
[[image:Vtube-imc screen romer arm.png|600px]]<br><br>
[[image:VTube-LASER UNISON Inspection Result.png|400px]]
+
[[image:VTube-LASER UNISON Inspection Result.png|600px]]
 
</td>
 
</td>
 
</tr>
 
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<td>
 
<td>
[[image:VTube-LASER UNISON Click on Bender Setup.png|400px]]<br><br>
+
[[image:VTube-LASER UNISON Click on Bender Setup.png|600px]]<br><br>
 
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</td>
 
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Set the correct bender number at the top of the window.<br><br>
 
Set the correct bender number at the top of the window.<br><br>
 
You can select up to 100 different benders.<br><br>
 
You can select up to 100 different benders.<br><br>
The Bender Protocol should say "HERBER MES". (This assumes that you have already configured VTube's Benderlink in the Systems Options as described in the previous section.)
+
The Bender Protocol should say "STAR SVNet". (This assumes that you have already configured VTube's Benderlink in the Systems Options as described in the previous section.)
 
</td>
 
</td>
 
<td>
 
<td>
[[image:vtl_v2.9.10_bendersetup_choosebender_herber.png|400px]]
+
[[image:vtl_v2.9.11_bendersetup_choosebender_star.png|600px]]
 
</td>
 
</td>
 
</tr>
 
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</td>
 
</td>
 
<td>
 
<td>
[[image:vtl_v2.9.10_herber_copy_master_lra_to_setup_lra.png|400px]]<br><br>
+
[[image:vtl_v2.9.11_star_copy_master_lra_to_setup_lra.png|600px]]<br><br>
 
</td>
 
</td>
 
</tr>
 
</tr>
 
</table>
 
</table>
 
  
 
===STEP 6 - OPTIONAL STEP - You Can Manually Change the ADJUSTMENT Values===
 
===STEP 6 - OPTIONAL STEP - You Can Manually Change the ADJUSTMENT Values===
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If you want to, it is even possible to invert the rotation direction to keep the tube from hitting the bender during rotations.
 
If you want to, it is even possible to invert the rotation direction to keep the tube from hitting the bender during rotations.
 
<td>
 
<td>
[[image:vtl_v2.9.10 HERBER Manually Adjust Correction Values.png|400px]]<br><br>
+
[[image:vtl_v2.9.11 STAR Manually Adjust Correction Values.png|600px]]<br><br>
 
</td>
 
</td>
 
</tr>
 
</tr>
 
</table>
 
</table>
  
===STEP 7 - Send Corrections to the HERBER===
+
===STEP 7 - Send Corrections to the STAR===
 
<table cellpadding=10>
 
<table cellpadding=10>
 
<tr valign=top>
 
<tr valign=top>
 
<td width=300>
 
<td width=300>
Press "Auto SEND Bender CORRECTIONS".  VTube-LASER will let you select a path, then save a MES file to that path.
+
Press "Auto SEND Bender CORRECTIONS" to send the orange column data to the bender.
 
<td>
 
<td>
[[image:vtl_v2.9.10_herber_send_corrections.png|400px]]<br><br>
+
[[image:vtl_v2.9.11_star_send_corrections.png|600px]]<br><br>
 +
 
 
</td>
 
</td>
 
</tr>
 
</tr>
 
</table>
 
</table>
  
===STEP 8 - The SEND to BENDER Complete Window===
+
 
 +
===STEP 8 - Confirm that the Blue Column Data is Correct===
 
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<table cellpadding=10>
 
<tr valign=top>
 
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<td width=300>
 
<td width=300>
A window should appear for a few seconds indicating that the Send to the Bender is complete.<br><br>
+
VTube-LASER will ask you to confirm that the original blue-column data matches the data in the STAR bender.
 +
<td>
 +
[[image:vtl_v2.9.11_star_send_corrections_check_blue_column_data.png|600px]]<br><br>
 +
 
 +
</td>
 +
</tr>
 +
</table>
 +
 
 +
===STEP 9 - The SEND to BENDER Complete Window===
 +
<table cellpadding=10>
 +
<tr valign=top>
 +
<td width=300>
 +
A window should appear for a few seconds indicating that the send to the Bender is complete.<br><br>
 
You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.
 
You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.
 
<td>
 
<td>
[[image:vtl_v2.9.10 HERBER Send Adjusted Complete.png|400px]]<br><br>
+
[[image:vtl_v2.9.11 STAR Send Adjusted Complete.png|600px]]<br><br>
 
</td>
 
</td>
 
</tr>
 
</tr>
 
</table>
 
</table>
  
===STEP 9 - IMPORT the Correction Data at the HERBER Control===
+
===STEP 10 - IMPORT the Correction Data at the STAR Control===
  
  
<table width=900>
+
<table cellpadding=10>
 
<tr valign=top>
 
<tr valign=top>
<td width=500>
+
<td width=300>
Move to the HERBER control and follow these steps:<br><br>
+
Move to the STAR control and import the file using the steps in the import document from STAR TECHNOLOGY:<br><br>
* Click on “Read measurement from machine” in the Communications menu.<br><br>
+
 
* Select your measuring system (VTube).
+
[http://www.advancedtubular.com/vtube-laser/Importing%20Supravision%20files%20to%20the%20STAR%20bender%20control.pdf STAR Import Supravision File Steps File (PDF)]<br><br>
 +
 
 +
In this example, the file to import is the SVFILE01.S2B file created by VTube. The number in the file will match the bender number.
 
</td>
 
</td>
 
<td>
 
<td>
[[image:HERBERScreen1.png|500px]]<br>
+
[[image:STARScreen1.png|600px]]<br>
 
</td>
 
</td>
 
</tr>
 
</tr>
  
<tr valign=top>
 
<td width=500>
 
* Select the .MES file VTube-LASER just created. When you click OK, the HERBER software will ask if you want to delete the MES file after importing.<br><br>
 
* To apply all corrections from the mes file, click on “Save all measurements” and continue bending. You are not required to stop the machine to do this. The HERBER cell allows for correction in an automated production cell in realtime. The corrections will be applied for the next part bent.
 
  
</td>
+
</table>
 +
 
 +
===STEP 11 - REPEAT STEPS 1 THROUGH 10===
 +
<table cellpadding=10>
 +
<tr valign=top>
 +
<td width=300>
 +
Bend the corrected tube starting in Step 1, then measure it again (Step 2) and follow the rest of the steps until the part is within tolerance.
 
<td>
 
<td>
[[image:HERBERScreen2.png|500px]]<br>
+
[[image:STAR EVO Bender 2.png|700px]]
 +
</td>
 +
</tr>
 +
</table>
  
 +
 +
 +
 +
=[[image:vtube-step_logo_2.png|200px]] How to SEND NEW Data to the STAR Control from VTube-STEP=
 +
 +
VTube-STEP is used for sending NEW bender setup data to the STAR bender. You can import solid model data (STEP or IGES), or manually enter centerline coordinates or bender data.
 +
 +
===STEP 1 - Import the Tube===
 +
<table cellpadding=10>
 +
<tr valign=top>
 +
<td width=300>
 +
Import the nominal tube data into VTube-STEP using the VTube-STEP model collection process.<br><br>
 +
<td>
 +
[[image:vts_2.9.11_STAR_Model_Collection.png|600px]]
 
</td>
 
</td>
 
</tr>
 
</tr>
 +
</table>
  
 +
===STEP 2 - Send the Data to the Bender===
 +
<table cellpadding=10>
 
<tr valign=top>
 
<tr valign=top>
<td width=500>
+
<td width=300>
* It is also possible to delete or save individual correction values by marking a bend and opening the measure tab.
+
Use the Bender Setup menu to send the data to the bender.
  
</td>
 
 
<td>
 
<td>
[[image:HERBERScreen3.png|500px]]<br>
+
[[image:vts_2.9.11_STAR_BenderOutput.png|600px]]<br><br>
 
+
 
</td>
 
</td>
 
</tr>
 
</tr>
 +
</table>
  
 +
===STEP 3 - The SEND to BENDER Complete Window===
 +
<table cellpadding=10>
 +
<tr valign=top>
 +
<td width=300>
 +
A window should appear for a few seconds indicating that the send to the Bender is complete.<br><br>
 +
You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.
 +
<td>
 +
[[image:vtl_v2.9.11 STAR Send New Complete.png|600px]]<br><br>
 +
</td>
 +
</tr>
 
</table>
 
</table>
  
===STEP 10 - REPEAT STEPS 1 THROUGH 9===
+
===STEP 4 - IMPORT the Correction Data at the STAR Control===
 +
 
 +
 
 
<table cellpadding=10>
 
<table cellpadding=10>
 
<tr valign=top>
 
<tr valign=top>
 
<td width=300>
 
<td width=300>
Bend the corrected tube starting in Step 1, then measure it again (Step 2) and follow the rest of the steps until the part is within tolerance.
+
Move to the STAR control and import the file using the steps in the import document from STAR TECHNOLOGY:<br><br>
 +
 
 +
[http://www.advancedtubular.com/vtube-laser/Importing%20Supravision%20files%20to%20the%20STAR%20bender%20control.pdf STAR Import Supravision File Steps File (PDF)]<br><br>
 +
 
 +
In this example, the file to import is the SVFILE01.S2B file created by VTube. The number in the file will match the bender number.
 +
</td>
 
<td>
 
<td>
[[image:HERBER Control Station.png|200px]] [[image:herber bender large tube bending.png|400px]]
+
[[image:STARScreen1.png|600px]]<br>
 
</td>
 
</td>
 
</tr>
 
</tr>
 +
 +
 
</table>
 
</table>
  

Latest revision as of 20:30, 23 July 2018

Vtube-step logo 2.png Vtube-laser logo 1.96.png StarEvoSplash.png

This page describes the use of the VTube-STEP and VTube-LASER to STAR bender new data setup and corrections using the STAR SVNet protocol.



Back to VTube-LASER

Contents


Network Protocol

VTube-STEP and VTube-LASER use a modified Supravision Network protocol to send new part data and bender part corrections to STAR EVO benders.

We call the protocol "STAR SVNet". It runs through a standard network connection - wired or wireless.

Vtl v2.9.11 communicating with STAR banner.png

STAR SVNet Data Protocol Information

These are important facts to know about this protocol.

  • The STAR SVNet protocol is network protocol. It can be setup over a network or for use with a thumb drive.

  • The protocol can be used to send NEW part data or CORRECTED data to the bender.

  • Unlike the standard SVNet protocol, the STAR SVNet protocol is unidirectional. Data only flows from VTube to the STAR.

  • Th reason it is unidirectional is because the STAR control is not designed to respond to VTube-LASER RECALLS during bender correction.

  • Therefore, the RECALL button in the VTube-LASER Bender Setup window is always disabled with the STAR SVNet protocol.

  • The STAR SVNet protocol requires that the operator ensure that the pre-correction data in the blue columns matches the current STAR bender data before corrections are sent (Orange columns) to the bender. VTube-LASER will warn the operator of this in a simple dialog before the SEND is completed.


BENDERLINK SETUP STEPS FOR VTUBE-LASER

STEP 1: Enter the SYSTEM OPTIONS Menu in VTube

  1. Click on Systems Options in the toolbar at the top of the screen.

  2. Enter the Measure 2 tab menu.

  3. Enter the Setup Benderlink Network menu.

Vtl v2.9.10 herberbenderlinksetup enterbenderlinkgrid.png




STEP 2: Setup the Benderlink Network Grid for STAR SVNet Protocol

  1. Choose an unused row in the grid for a new STAR bender setup.

  2. Assign a bender name that will help operators identify which bender this is. This text will be displayed at the top of the Bender Setup menu.

  3. Assign the STAR SVNet protocol.

  4. Enter the path to the shared drive or folder in the NetPath field. This path should point to the network folder that will receive Supravision files from VTube. (The value shown on the screen is only an example.)

  5. Enter the IP address in the PING IP ADDRESS field if it is a fixed field. (This is not required. It allows VTube to ping the address to see if the network location is active before trying to open communications.)

  6. If the STAR bender rotates the check/collet Clockwise positive, then select YES in the CW Rotation Positive cell.

  7. Press Close to save the settings. VTube will save these values to a persistent configuration file that will not change unless you change them in this grid.

Vtl 2.9.11 benderlink setup for STAR.png







Vtube-laser logo 1.96.png How to SEND CORRECTION Data to the STAR Control from VTube-LASER

STEP 1 - Bend the Tube

Bend the tube in the STAR bender.

STAR EVO Bender 2.png

STEP 2 - Measure the tube with VTube-LASER

Measure and align the tube to determine if it qualifies by falling within the envelope tolerance for the tube shape.

In the screen shot on the right, the red on the top left shows that the first END "A" LENGTH is out of tolerance.

Also, the red cells in the tangent point grid show that the measured tube centerline shape is out-of-tolerance.

Also - VTube is very visual. The solid model on the right shows exactly where the part is out is exceeding the tolerance. Click on the image to zoom in to see the values.

Vtube-imc screen romer arm.png

VTube-LASER UNISON Inspection Result.png

STEP 3 - Enter BENDER SETUP

Click on the BENDER SETUP button in the Navigation Pane.

VTube-LASER UNISON Click on Bender Setup.png

STEP 4 - Choose the BENDER NUMBER

Set the correct bender number at the top of the window.

You can select up to 100 different benders.

The Bender Protocol should say "STAR SVNet". (This assumes that you have already configured VTube's Benderlink in the Systems Options as described in the previous section.)

Vtl v2.9.11 bendersetup choosebender star.png

STEP 5 - COPY the Data from VTube-LASER's Main Memory

If this is the first correction, then the Bender Setup screen may show no data. If this is the case, then it is necessary to update the Bender Setup screen from VTube-LASER's main memory like this:

  • Press "Setup this Window".
  • Press "Copy Master LRA to Setup LRA".

Vtl v2.9.11 star copy master lra to setup lra.png

STEP 6 - OPTIONAL STEP - You Can Manually Change the ADJUSTMENT Values

You can manually change the ADJUSTMENT values before sending corrections if you want to. Some users like to set the first and last Length adjustment to zero in order to keep the start position of the carriage in the same place - for when they have extra length on the ends.

If you want to, it is even possible to invert the rotation direction to keep the tube from hitting the bender during rotations.

Vtl v2.9.11 STAR Manually Adjust Correction Values.png

STEP 7 - Send Corrections to the STAR

Press "Auto SEND Bender CORRECTIONS" to send the orange column data to the bender.

Vtl v2.9.11 star send corrections.png


STEP 8 - Confirm that the Blue Column Data is Correct

VTube-LASER will ask you to confirm that the original blue-column data matches the data in the STAR bender.

Vtl v2.9.11 star send corrections check blue column data.png

STEP 9 - The SEND to BENDER Complete Window

A window should appear for a few seconds indicating that the send to the Bender is complete.

You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.

Vtl v2.9.11 STAR Send Adjusted Complete.png

STEP 10 - IMPORT the Correction Data at the STAR Control

Move to the STAR control and import the file using the steps in the import document from STAR TECHNOLOGY:

STAR Import Supravision File Steps File (PDF)

In this example, the file to import is the SVFILE01.S2B file created by VTube. The number in the file will match the bender number.

STARScreen1.png

STEP 11 - REPEAT STEPS 1 THROUGH 10

Bend the corrected tube starting in Step 1, then measure it again (Step 2) and follow the rest of the steps until the part is within tolerance.

STAR EVO Bender 2.png



Vtube-step logo 2.png How to SEND NEW Data to the STAR Control from VTube-STEP

VTube-STEP is used for sending NEW bender setup data to the STAR bender. You can import solid model data (STEP or IGES), or manually enter centerline coordinates or bender data.

STEP 1 - Import the Tube

Import the nominal tube data into VTube-STEP using the VTube-STEP model collection process.

Vts 2.9.11 STAR Model Collection.png

STEP 2 - Send the Data to the Bender

Use the Bender Setup menu to send the data to the bender.

Vts 2.9.11 STAR BenderOutput.png

STEP 3 - The SEND to BENDER Complete Window

A window should appear for a few seconds indicating that the send to the Bender is complete.

You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.

Vtl v2.9.11 STAR Send New Complete.png

STEP 4 - IMPORT the Correction Data at the STAR Control

Move to the STAR control and import the file using the steps in the import document from STAR TECHNOLOGY:

STAR Import Supravision File Steps File (PDF)

In this example, the file to import is the SVFILE01.S2B file created by VTube. The number in the file will match the bender number.

STARScreen1.png

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