Difference between revisions of "Tutorial for How to Correct COMCO Benders with VTube-LASER"

From ATTWiki
Jump to: navigation, search
(Overview Video)
Line 49: Line 49:
 
</table>
 
</table>
  
=BENDERLINK SETUP STEPS FOR VTUBE-STEP AND VTUBE-LASER=
 
 
You can perform this setup from VTube-STEP or VTube-LASER. The steps are identical in both.<br><br>
 
 
===STEP 1: Enter the SYSTEM OPTIONS Menu in VTube===
 
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
 
#Load VTube.<br><br>
 
#Click on Systems Options in the toolbar at the top of the screen.<br><br>
 
#Enter the Measure 2 tab menu.<br><br>
 
#Enter the Setup Benderlink Network menu.<br><br>
 
</td>
 
<td width=300>
 
[[image:VTube System Options Benderlink Network Button.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 2: Setup the Benderlink Network Grid for UNISON Supravision Network Protocol===
 
<table cellpadding=10 width=900>
 
<tr valign=top>
 
<td width=500>
 
#Choose an unused row in the grid for a new UNISON bender setup.<br><br>
 
#Assign a bender name that will help operators identify which bender this is.  This text will be displayed at the top of the Bender Setup menu.<br><br>
 
#Assign the Supravision Network protocol.<br><br>
 
#Enter the path to the shared drive or folder in the NetPath field. This path should point to the UNISON folder that will receive command files from VTube. (The value shown on the screen is only an example.)<br><br>
 
#Enter the IP address in the PING IP ADDRESS field if it is a fixed field. (This is not required. It allows VTube to ping the address to see if the network location is active before trying to open communications.)<br><br>
 
#If the UNISON rotates the Clockwise positive, then select YES in the CW Rotation Positive cell.<br><br>
 
#The "Ignore Incoming Linear Unit" setting is optional.  This will not allow the UNISON to change the linear units in VTube-LASER if they are different.<br><br>
 
#Press Close to save the settings.  VTube will save these values to a persistent configuration file that will not change unless you change them in this grid.
 
 
</td>
 
<td width=300>
 
[[image:Benderlink Network Unison SVNET.png|500px]]
 
</td>
 
</tr>
 
 
</table>
 
<br><br>
 
<br><br>
 
<br><br>
 
 
=HOW TO SEND AND RECALL DATA FROM VTUBE-STEP AND VTUBE-LASER=
 
 
==[[image:vtube-step_logo_2.png|200px]] How to SEND MASTER XYZ Data to the UNISON Control from VTube-STEP==
 
 
You can import data or models into VTube-STEP then send the calculated LRA bender data to the CRIPPA bender using the VTube BENDER OUTPUT menu.<br><br>
 
 
===STEP 1 - Use the BENDER OUTPUT Menu===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
# The BENDER OUTPUT menu can be loaded from the NAVIGATION PANE. Inside that menu...<br><br>
 
# Select the bender number.<br><br>
 
# Click on "Send to Bender"<br><br>
 
# The Send to Bender Complete window will appear.  This means that VTube has dropped the data file in the location where the UNISON control can automatically load the file and its data into UII.
 
</td>
 
<td>
 
[[image:VTube-STEP Send Tube Data to UNISON SVNet.png|500px]]<br><br>
 
[[image:VTube-STEP Send Tube Data to UNISON SVNet Complete.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 2 - IMPORT the Data at the UNISON Control===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
In the YBC page, press the measuring center button.<br><br>
 
</td>
 
<td>
 
[[image:UNISON YBC Screen Press Measuring Center Button.png|500px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 3 - READ NOMINAL===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
# Select the file that VTube-STEP just built. (You will need to find it on the network.)<br><br>
 
# Press "Read Nominals" button<br><br>
 
</td>
 
<td>
 
[[image:UNISON Read Nominal.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
=[[image:vtube-laser_logo_1.96.png|200px]] How to SEND MASTER LRA Data to the UNISON Control from VTube-LASER=
 
 
You can also send the new LRA data from the VTube-LASER BENDER SETUP menu to the UNISON bender using the VTube '''Bender Output''' menu.<br><br>
 
 
===STEP 1 - Enter the BENDER SETUP menu in VTube-LASER===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
Press the "BENDER SETUP button in the Navigation Pane.
 
</td>
 
<td>
 
[[image:vtube-laser_navpane_bendersetup_orangetube.png|500px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 2 - Choose the BENDER NUMBER===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
Set the correct bender number at the top of the window.<br><br>
 
You can select up to 100 different benders.<br><br>
 
The Bender Protocol should say "Supravision Network". (This assumes that you have already configured VTube's Benderlink in the Systems Options as described in the previous VTube-STEP section.)
 
</td>
 
<td>
 
[[image:VTube-LASER UNISON Bender Setup Bend Number.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 3 - Setup the '''Bender Setup Data''' in this WINDOW===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
This is for first-time setup for a new part. Data in this window is separate from data in the main VTube-LASER window, so it is necessary to bring data into this window when performing first-time setup of a part. This ensures that the correct data is sent to the UNISON. <br><br>
 
*Click on "Setup this Window" in the expanding menu on the right.<br><br>
 
*Click on copy MASTER LRA to SETUP LRA.<br><br>
 
*Be sure every field in the top panel has data that you want to send to the UNISON.<br><br>
 
*The blue columns below will eventually be converted to new YBC data at the bender. So check for numbers there.<br><br>
 
</td>
 
<td>
 
[[image:VTube-LASER UNISON Copy Master LRA.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 3 - Send data to the UNISON BENDER===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
*Click on "Setup the Bender" in the expanding menu on the right.<br><br>
 
*Click on "AUTO SEND the MASTER XYZ + BLUE Columns to the Bender".<br><br>
 
</td>
 
<td>
 
[[image:VTube-LASER UNISON Auto Send Master Data.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 4 - The Send to Bender Complete Window===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
A window indicating that data was sent should appear for a few seconds then disappear automatically.<br><br>
 
<td>
 
[[image:VTube-LASER UNISON Send to Bender Complete.png|500px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 5 - IMPORT the Data at the UNISON Control===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
In the YBC page, press the measuring center button.<br><br>
 
</td>
 
<td>
 
[[image:UNISON YBC Screen Press Measuring Center Button.png|500px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
 
===STEP 6 - READ NOMINAL===
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
# Select the file that VTube-LASER just built. (You will need to find it on the network.)<br><br>
 
# Press "Read Nominals" button<br><br>
 
</td>
 
<td>
 
[[image:UNISON Read Nominal.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
=[[image:vtube-laser_logo_1.96.png|200px]] How to SEND CORRECTION Data to the UNISON Control from VTube-LASER=
 
 
===STEP 1 - Bend the Tube===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Bend the tube in the UNISON bender.<br><br>
 
<td>
 
[[image:UNISON User Programming Control.png|400px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 2 - Measure the tube with VTube-LASER===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Measure and align the tube to determine if it qualifies by falling within the envelope tolerance for the tube shape. <br><br>
 
In the screen shot on the right, the red on the top left shows that the first END "A" LENGTH is out of tolerance.<br><br>
 
Also, the red cells in the tangent point grid show that the measured tube centerline shape is out-of-tolerance.<br><br>
 
Also - VTube is very visual. The solid model on the right shows exactly where the part is out is exceeding the tolerance.
 
Click on the image to zoom in to see the values.
 
 
<td>
 
[[image:Vtube-imc screen romer arm.png|500px]]<br><br>
 
[[image:VTube-LASER UNISON Inspection Result.png|400px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 3 - Enter BENDER SETUP===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Click on the BENDER SETUP button in the Navigation Pane. <br><br>
 
 
<td>
 
[[image:VTube-LASER UNISON Click on Bender Setup.png|400px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
For dual screen systems, VTube-LASER will let you press the Switch Screens button in the upper right corner in order to move the Bender Setup window to the second screen like this:<br><br>
 
See [[VTube-LASER Multiple Screen Support]] for more information about this feature.
 
<td>
 
[[image:VTube-LASER UNISON Bender Setup Dual Screen.png|800px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 4 - Choose the BENDER NUMBER===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Set the correct bender number at the top of the window.<br><br>
 
You can select up to 100 different benders.<br><br>
 
The Bender Protocol should say "Supravision Network". (This assumes that you have already configured VTube's Benderlink in the Systems Options as described in the previous VTube-STEP section.)
 
</td>
 
<td>
 
[[image:VTube-LASER UNISON Bender Setup Correction - Set Bender Number.png|400px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 5 - Put the UNISON Control in COMMUNICATIONS Mode===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Press the measuring center button in the UNISON YBC screen.<br><br>
 
You should now see the UNISON Supravision screen.<br><br>
 
Check to be sure that the bender number is correct.
 
</td>
 
<td>
 
[[image:UNISON YBC Screen Press Measuring Center Button.png|400px]]<br><br>
 
[[image:UNISON Supravision Bender Number.png|400px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 5 - At VTube-LASER, RECALL the UNISON YBC data===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
In the '''Bidirectional Communication''' menu on the right, click on RECALL.<br><br>
 
RECALLING data is a critical step during correction. If a RECALL is not performed before a CORRECTION, then VTube may not be able make adjustments to the correct starting YBC data. Be sure to perform this step before performing the CORRECTION step below.<br><br>
 
'''Important Note about UNISON benders:  UNISON benders return whatever data is in memory.  They do not attempt find the part on the UNISON disk based on the VTube-LASER part number. Whatever part is in the UNISON will be returned to VTube-LASER.'''
 
<td>
 
[[image:VTube-LASER UNISON RECALL LRA.png|400px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 6 - OPTIONAL STEP - You Can Manually Change the ADJUSTMENT Values===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
You can manually change the ADJUSTMENT values before sending corrections if you want to. Some users like to set the first and last Length adjustment to zero in order to keep the start position of the carriage in the same place - for when they have extra length on the ends.<br><br>
 
If you want to, it is even possible to invert the rotation direction to keep the tube from hitting the bender during rotations.
 
<td>
 
[[image:VTube-LASER UNISON Manually Adjust Correction Values.png|400px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 7 - Send the CORRECTION Values to the UNISON===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Click on AUTO SEND. This will send the ORANGE columns to the UNISON bender.<br><br>
 
 
<td>
 
[[image:VTube-LASER UNISON Send Orange Column Data.png|400px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 8 - The SEND to BENDER Complete Window===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
A window should appear for a few seconds indicating that the Send to the Bender is complete.<br><br>
 
You can allow this window to close on its own in a few seconds, or press the close button to close it immediately.
 
<td>
 
[[image:VTube-LASER UNISON Send Adjusted Complete.png|400px]]<br><br>
 
</td>
 
</tr>
 
</table>
 
 
===STEP 9 - IMPORT the Correction Data at the UNISON Control===
 
 
 
<table width=900>
 
<tr valign=top>
 
<td width=500>
 
Move to the UNISON control and follow these steps:<br><br>
 
# Be sure the SVNET01.S2B file is selected.  The bender number will always be part of the filename.  For example, the file for bender 9 would shown as SVFILE09.S2B<br><br>
 
# Press "Read File" button.The Read File button will import corrected data.<br><br>
 
# Observe the changed data in the Correction Data values. (It will have changed.)<br><br>
 
# Press Apply to apply the changes to the control.
 
</td>
 
<td>
 
[[image:UNISON Read Correction.png|500px]]
 
</td>
 
</tr>
 
</table>
 
 
===STEP 10 - REPEAT STEPS 1 THROUGH 9===
 
<table cellpadding=10>
 
<tr valign=top>
 
<td width=300>
 
Bend the corrected tube starting in Step 1, then measure it again (Step 2) and follow the rest of the steps until the part is within tolerance.
 
<td>
 
[[image:UNISON User Programming Control.png|400px]]
 
</td>
 
</tr>
 
</table>
 
 
 
=[[image:vtube-laser_logo_1.96.png|200px]] Other TIPS for the UNISON Bender=
 
 
=== AVOIDANCE ROW with SLIGHTLY POSITIVE BEND ANGLE===
 
If you use an extra row in the bender data for an avoidance move, then it is important to know that the bend angle should be slightly positive, or the UNISON control will think that the skipped row is the LAST row.
 
[[image:vtube_laser_bendersetup_unison_smallpositive_bend.png|800px]]
 
  
 
<br><br>
 
<br><br>

Revision as of 15:41, 19 August 2022

Vtube-laser logo 1.96.png

This page describes an overview of how to corrections communications works between VTube-LASER and COMCO benders.



Contents


CSV File Protocol

The connection is through file sharing CSV files that COMCO exports and imports. VTube-LASER knows how to read and merge new data into the CSV files. Then the CSV files can be reimported into COMCO for bender correction.

The CSV files can be transferred by thumb drive or network connection.

Overview Video

Video 20220819: Overview of VTube-LASER to COMCO Communications

This video shows an overview of communications to the COMCO benders using VTube-LASER

Vtl videoimage comcooverview.png




Other Pages