Best-Fit Alignment Versus Hard-Point Alignment

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Best-Fit Alignment versus Hard-Point Alignment

The goal in designing a qualification system for a tube shape is to designate the appropriate tolerance in each portion of the tube along the straights, then determine if the tube shape fabricated fits within that system of tolerances. In the tube fabrication world, tolerances generally imply an allowance for deviation in all parts of the tube simultaneously. In most cases, the issue is not if there is a tolerance - but it is how much of a tolerance is reasonable in each part of the tube.

The tolerances are assigned per straight section. They can be reduced at certain sections to ensure that the tube passes through or into tight sections properly. But it’s rare, and usually not helpful, to attempt to fabricate a tube that has zero tolerance.

Alignment methods that work best with this understanding of tube tolerances are those methods that take into account the entire tube shape during alignment.